If you are fascinated by electric motors and generators and want to do business in this field, read on to find out how best to prepare yourself for your entry into this business arena.
If you’re thinking of launching an electric motors and generators business, the first thing you need to do is to create a detailed business plan. And yes, you will soon find that being one of India’s ac motors manufacturers isn’t just exciting but highly rewarding too.
What else should you consider when you set out on your new entrepreneurial journey? Don’t worry, we’ve worked it all out for you right here. Read on to find out what this business entails.
Steps to Start Your Electric Motor Manufacturing Business
#1. Write Your Business Plan
True, it is tough to write a business plan. Make it as detailed as possible, taking everything into account. Write it well so that it works for you as a business card for stakeholders. Once you’ve written the plan, you’ll want to develop a strategy to achieve your business plans.
#2. Draw Up a Distribution Strategy
To get the most out of your business plan, draw up a strategy for product distribution. A good distribution strategy usually includes weaving robust performance criteria into your plan.
#3. How Strong Is Your Competition?
Before you decide to enter this field, check out your competition. Once you know your competition and what it is doing, you will be able to decide your course of action.
#4. Seek the Best Advice
Do you want to be a success? So, speak to someone you look up to in the profession. His insights can go a long way to help you make the right moves. With his experience, you can learn a lot. However, don’t restrict yourself to speaking to just one person. Speak to as many people as you can to know what to expect and how to fight your upcoming problems.
#5. Consider Franchising
You could succeed in this business if you take the franchising route. So, before getting into this business, find out from as many sources as possible if there are good opportunities for franchising.
#6. Check the Prices of AC Motors
Before you get into this business, you should be aware of the prices of the products you would sell. For instance, the minimum ac motor price in India is Rs. 1800.
Also Read: Innovation Changing the Face of Electric Motors
4 Factors to Consider When Buying an Electric Motor & Generators.
When you set yourself up in business, you’ll need not just one electric motor but perhaps several. But do you know how to choose one? If you’re still green behind the ears when choosing electric motors, we have the complete lowdown for you. Here it is:
1. Electricity
The motor is powered by electricity. While looking for an electric motor, you need to check the amount of operating current. That’s because excessive current supply will damage the machine.
Also, please remember that DC motors have two kinds of current—operating current and stall current. The former is the average current the motor is likely to draw with typical torque. On the other hand, stall current is the amount of sufficient torque for the motor to work at stall speed.
2. Voltage
Voltage is the parameter that keeps the net current moving in one direction. It also helps overcome back current. A high voltage means a high torque too. The voltage rating that shows up on a DC motor shows the best voltage of that motor while it functions. So, ensure you apply this voltage rating.
3. Operating and Stall Values
These values need to be examined along with the torque. Let’s define each of these parameters. Operating torque refers to the torque the motor is meant to give. Stall torque is the motor’s torque when electricity is applied to it from the stall speed.
4. Velocity
Velocity is a challenging parameter to deal with in electric motors. Generally, motors run well at the highest speed possible. However, gears slow down an electric motor’s efficiency. So, bear in mind the velocity of the motor and any reduction in torque.
8 Proven Methods of Maintaining Your Electric Motor
Electric motors may look very ordinary, but little do most people know that this critical component has a significant bearing on a company’s profitability. For this reason, it is important to conduct maintenance exercises periodically.
How should you do it? We outline the various tips to keep your ac motor working in top condition:
Step 1: Prepare a checklist
Begin by making out a checklist of examining and overseeing your motor and its wiring. Once you check this, you will be able to spot any problems in the motor and deal with them immediately.
Step 2: Inspect the motor
If you inspect your motor, it might throw up some details that you could use. When you look at it, what is your reading of it? Note them down. If the motor is kept in rough terrain, you might be able to see some corrosion and dirt on it.
Check its windings for any hints of overheating. Are the contacts and relays dust-free and rust-free? Such problems can interfere with the smooth functioning of your induction motor. So, be observant about these factors.
Step 3: Look for signs of wear and tear
By checking your electric motor regularly, you will keep it working optimally. However, it would help if you looked for wear and tear signs. Look for signs of wear and tear; any hint of excessive wear leads to ac current being converted into dc current. If this happens, change your brush so that the motor functions well. Besides, your commutator should not have scratches, dents, or grooves or it could mean brush sparking. Don’t forget to check out the motor mount, stator, rotor, and belts and replace them if worn out.
Step 4: Check the motor’s windings
At this stage, check the motor’s windings for any faults. Do you see cracks or burns? Perhaps you get some burning odor? If yes, do a motor winding test immediately to spot the problem. Overheated windings mean the damage is enormous. You’ll need to rewind the motor and check out the wind insulation. This will give you the motor’s resistance level.
Step 5: Do the bearings make a noise and vibrate?
If your motor’s bearings make a noise or vibrate, there’s a big problem to solve. It could either be that poor oil was used, wear and tear, or accumulated dirt. If the housing of the bearing feels hot to touch, it means the machine is overly hot. Alternatively, it could be due to a poor quantity of grease used.
Step 6: Check the motor’s vibrations
It’s not always easy to pinpoint the problem concerning excessive vibrations. It’s essential to nip this problem in the bud as otherwise, it can reduce your motor’s lifespan. The cause of the problem is likely to be a mechanical problem. You can test your electric motor by taking off the belts and running the machine.
Step 7: Inspect your motor using infrared thermography
Infrared thermography is being used with predictive maintenance. Here, an infrared camera captures thermal images independently of the motor running. From the images, you get a temperature profile of the machine. The camera also detects whether there is an inadequate air supply or the insulation is faulty.
Step 8: Keep detailed records of maintenance schedules
Keep detailed accounts of all maintenance schedules, performance tests, and replaced parts. These details will help you understand the working of your motor better, and you can spot any problems.
As the world moves on and people continue to enter the business world, don’t get left behind. Enter the business arena and join the list of dynamic ac motors manufacturers. While they take advantage of this great business field, ensure that you don’t miss out on this business opportunity.
If you are sufficiently knowledgeable about electric motors and generators, start this business as soon as possible. You can easily buy motors and generators at wholesale prices and sell them at higher prices. This is truly a great business, so seize the moment and enter this business.
| Top Industrial Electric Motors Price List | Expected Price |
|---|---|
| Industrial Electric Motor | 4500.0 |
| Flanged Mounted PMDC Motor | 8000.0 |
| 30HP Three Phase Electric Motor | 35000.0 |
| 30HP Three Phase Electric Motor | 35000.0 |
| Single Phase Semi Automatic Electric Motor For Industrial Use | 5000.0 |
| 410 Volt Single Phase Mild Steel Motors For Industrial Purpose | 5000.0 |
| 7.4 Mpa Mild Steel Electric Motors For Industrial Use | 8000.0 |
| Mechanical Seal High Pressure Highly Efficient Electric Start Industrial Electric Motor | 6500.0 |
| Start Moderate Pressure Three Phase Industrial Electric Motor | 11500.0 |
| Electric Start Mechanical Seal Efficient Moderate Pressure Electric Motors | 9000.0 |
FAQs: Electric Motors & Generators
Q. What is an electric motor?
Ans: An electric motor is a rotating machine that comprises a rotor and a stator. Magnetic fields located in the stator help convert electric energy into mechanical energy.
Q. Can an AC motor be repaired?
Ans: Yes, you can repair an ac electric motor. However, the number of times you can repair a motor as it may just burnout and need a rewind.
Q. Which motor is used in AC?
Ans: An induction motor is the most common form of AC motor. Induction motors have various applications as power sources, chiefly because of their efficiency.
Q. What are the types of motors?
Ans: There are five types of motors:
- DC Motors
- Synchronous Motors
- 3 Phase Induction Motors
- Single Phase Induction Motors
- Hyper-specific motors
Q. What are the components of an AC motor?
Ans: An AC motor comprises a stator, rotor, stationary outer drum, and the rotating inner portion linked to the motor shaft. The rotor and the stator are responsible for producing rotating magnetic fields. When the stator winds it creates a rotating field with an alternating current.
Q. How long does AC motors last?
Ans: If you operate your AC motor well and under normal conditions, it can provide you with good service for at least 15 years.
Related Blogs:
