By TradeIndia Team in Business Tips — 12 Jul 2022

How to Start Jaggery Production in India

Having a production plant for a certain product or item can be a profitable enterprise if the finished product has a large market possibility or can be used as a primary ingredient in a variety of products. Starting a jaggery business is a significant task for business owners, but dealing in the proper sector is essential to having a successful company. When it comes to jaggery, it is made mostly from refined sugar and therefore is utilised as a vital ingredient in a variety of goods.

Overview

Jaggery is among the oldest sorts of ingredients, and it is used to make a selection of items and commodities. The item's manufacturing and consumption are not confined to rural or metropolitan locations or those in the middle or lower classes. It is commonly utilised in practically every home and especially on a daily routine. This aspect alone illustrates the market demand for jaggery and how it may be beneficial for enterprises involved in the production. The textile sector is a popular and generally chosen industry, but it is followed by sugar production. Among the most important things to remember is that Jaggery is made from sugars or indeed juice.

Involves Simple Operation

Obtaining Jaggery is a very simple operation when compared to the production of other goods. This reduces the cost of the investment as well as the complexity of the gear and industrial industry. There are a lot of jaggery benefits. Jaggery is often used as a sugar substitute by a variety of individuals in rural areas. Sugar consumption is challenging for persons who live in rural regions or who fall into the lower-income bracket due to its high price. They use Jaggery instead of sugar, hence there is a high demand in these places. Let's take a closer look at the business of implementing sugar.

Licenses Required

Starting a business such as this will require you to have the following licences:

NOC from Fire Safety Pollution Control Board.
Business Pan Card
Trade License
GST Registration
Trade Mark
Current Bank Account
FSSAI License
Firm Registration

Equipment Required

The method of generating jaggery powder is really easy; there are zero sophisticated procedures required, and thus you will not require any large equipment or machinery to begin this company. In truth, the size of your organisation will have little bearing on the quantity of machinery and gear you'll need. For preparing the jaggery powder, you'll just need sugarcane as a raw material. The following is a list of the equipment needed to establish a Jaggery Powder business:

Storage Tanks
Laboratory Equipment
Miscellaneous Equipment
Ancillary machines
Packing Machine
Sieving machine
Three Pan
Measuring Scale
General Kitchen Tools
Weighing scale
Sugarcane Crusher

Area and Investment Required

Since you’re in the jaggery-making industry, both profitability and size of your company are mostly determined by two primary factors: the amount of money you put into it and the location you choose. To be more specific, the greater the location, the higher the size of the company, and conversely:

While the site of your production unit will have an impact on your endeavour over time, it is also important to consider the size of your manufacturing unit. For a complete and effective Jaggery Powder manufacturing firm, you'll need a minimum of 2000 - 4000 square feet. This section will also differ depending on the sort of equipment you want to utilise in your firm.
Because the natural resources are easily accessible, and Sugarcane is the only main ingredient you will need in your company, your investment will be limited to the machinery, space, and machinery that you will acquire. The amount of money you'll need to invest will be between 10 and 25 lakh Rupees.

Jaggery Making Business Process

Producing jaggery is a simple procedure that involves crushing sugarcane for extraction of juice, filtering, boiling the liquid for concentrate, chilling, and finally hardening to produce jaggery blocks. In a traditional crusher, the juice is extracted, processed, and cooked in small iron pots. Industrial bleaching chemicals are used with the juices during the boiling process to clean it, and the unnecessary debris is continually removed to give it a beautiful golden hue.

To manufacture the Jaggery blocks, the cooking liquid is allowed to cool in metal pans. The size of such moulds is precise and is determined by the thickness of the jaggery brick, which can range from 1kg to 20kg. Considering the market, the anticipated production capacity is 200 tonnes every season. According to surveys, Jaggery's growth outlook is bright due to its strong market requirements. Before launching your firm, you should visit a jaggery or sugar mill in India to have a better knowledge

Jaggery Powder Making Process

Whenever it comes to the complexity of a firm and the capital needed, the production process plays a key impact. In the jaggery-making industry, the production procedure for jaggery is not complicated, but quite simple, allowing you to hire untrained labour for your firm. The following is the procedure for creating Jaggery Powder.

The first stage in the process of making jaggery powder is to find the proper type and grade of sugarcane. The sort of sugarcane you use will have a direct impact on the quality of the jaggery powder you make. When you have the Sugarcane, it is broken in Sugarcane crushers gear to aid in the storage of the Sugarcane juice, which is the crucial component and is kept in a jar.
The extraction of Sugarcane Juice, also called the extraction method, will be the next phase, which is separated into three parts. The extraction procedure can only be effective if it includes heating, chilling, and filtering. This juice thickens and begins to transform into jaggery as a result of the heat treatment.
When the design begins to take shape, the following stage is the chilling phase. A chilling procedure is used to compress the jaggery into dry powder that aids in the formation of smaller granules and the formation of Jaggery Dust. This process must be carried out with care, even as the integrity of the jaggery granules will be affected.
When the procedure is complete, the Jaggery Powder is wrapped in Jute fabric and prepared to be boxed, delivered, and sold.

The Market Potential

Jaggery is an antiquated component among various substances used in Indian cookery. In India, there is a need for jaggery in both the rural and urban areas. It's a versatile ingredient that may be used in daily cooking. In contrast to sugar, the demand for jaggery is cyclical throughout the sugarcane harvesting season. It has a short lifespan and is often only accessible for 6 months out of the year. Traditionally, the component is a countryside company that should be located near the region of farming to reduce transportation costs.

Set Up For Machines

The machine does not require a lot of setup, as well as the juice, is commonly cooked in uncovered cookware. For production purposes, 40 HP is required for utilities, and 3000 L of water is preferred. Jaggery production is confined to cane areas, hence units are mainly found in Maharashtra, Tamil Nadu, Bihar, and Uttar Pradesh. Because it is a component of food, its marketplace is always expanding, and any additional Jaggery-producing operations in India should have no issue marketing their product.

Profit Margin

In the Jaggery producing industry in India, you may expect a profit margin of 40-60 per cent because it is in great demand on the market. You should provide high-quality jaggery in a variety of quantities and varieties to draw more customers to the company. The Indian government would shortly issue the Jaggery Plant Subsidies, which will assist farmers and businessmen in establishing their businesses.

Conclusion

In rural regions, sugarcane or jaggery dust is utilised as an addition or even a sugar alternative in many families. Sugarcane is the sole raw material necessary to establish a jaggery manufacturer’s business. The method of creating Jaggery Dust begins with the extraction of cane juice using the crusher equipment, followed by the filtering, chilling, and boiling of the liquid to produce Jaggery Dust.

FAQs: Jaggery

Q. For 1 kg of jaggery, how much sugarcane is required?

Ans. For the analytical computations, the following hypotheses were applied. To make 1 kilogram of jaggery, 2.39 kg of dry sugarcane is required. The dry sugarcane generated accounts for around 20% of the crop pulverized. Juice accounts for around 65 per cent of the sugars processed.

Q. What are the locations of the sugarcane & jaggery factories?

Ans. Jaggery production is limited to the cane sugar-producing region, with most plants located in Maharashtra, Tamil Nadu, Uttar Pradesh, and Bihar. Because it is a type of food, its marketplace is always expanding, as well as any new device should have no trouble promoting its products.

Q. What is the process of making organic jaggery?

Ans. Dry bagasse is the preferred fuel. There are a lot of jaggery benefits and this is one of them. To remove all debris and contaminants, the boiling sugarcane juice is cleansed with extremely minute amounts of baking soda and, in certain circumstances, the juice of okra stems. The dregs are then filtered and utilised as manure on the farm to fertilise the crops.