How To Start Own Green Tea Manufacturing Business

Tea is known to be the second among the most consumed beverages. Green tea is known to be the one that is produced from unoxidized leaves, therefore green tea is the type of tea that requires very less processing compared to other teas. This type of tea is mostly produced by the plant, named Camellia sinensis. The green tea is generally made initially by steaming followed by pan-frying the leaves of the Camellia sinensis plant and then drying the leaves. The leaves of this plant are dried and these along with the leaf buds are processed to produce many types of teas. Black tea and oolong tea are also prepared by this method, but the oxidation is more. The tea is not fermented therefore green tea can have the ability to maintain many important molecules such as polyphenols, that are very much responsible for making green tea beneficial for health.

Health benefits of green tea

Green tea has got lots of good health benefits. This type of tea consists of antioxidants and many polyphenols that are beneficial. Green tea is also used for other purposes apart from drinking it as a beverage. The older generations used green tea as medication for controlling bleeding and also to heal wounds. This is mostly done by the traditional Chinese and even some Indian. Green tea also helps in digestion and to improve the heart and mental status. Moreover, green tea regulates the body temperature of human beings. Some studies also show that green tea has a positive impact on weight loss and helps people with liver disorders, as well as those with diabetes, and many more.

How to buy green tea?

When buying the best green tea, people generally go to the description to check whether the product is US FDA-approved or not. The one approved by US-FDA is usually preferable. Some people use green tea as a drink and some use it as a supplement. Green tea has also a positive impact on controlling high cholesterol in the body, high BP (blood pressure), and preventing many heart diseases. Even though there are not many scientific reports to support their positive impact on health, it is used by many having such conditions. Green tea is also used as an extract in many cosmetic products and skin care products which are generally considered to be FDA-approved ointments. Green tea products are also good for the skin and are safe to use for appropriate purposes.

Moderate amounts of drinking green tea is important

Due to the health benefits of green tea mentioned above, drinking it in moderate amounts is good and safe. However, excessive consumption of it by most people is possibly unsafe. Taking it in large amounts might have some severe effects as green tea also contains caffeine. Yes, sometimes its effect might be mild like headache and irregular heartbeat, but the effect can also be severe. The extract of green tea also consists of a chemical that can directly or indirectly have an impact on liver injury when they are consumed at a very high dosage.

In today’s era, organic green tea is consumed by many and is in high demand in the market. Starting a business in supplying green tea would be very profitable as the demand for green tea keeps on increasing over the years. Apart from just consuming it as a beverage, green tea nowadays has a lot of other applications as well, therefore starting a business in it would not be a waste. With hard work, dedication, and sincerity, green tea business plans are mostly successful.

How to Start a green tea Manufacturing and Marketing Business?

There are several steps that one needs to follow for a successful business of green tea or to be green tea manufacturers. The steps involved are:

Knowing the manufacturing steps for green tea production

The steps involved are:

1. Withering:

Withering is one of the steps that is involved in the process of manufacturing green tea. This process involves plucking the leaves which are then dried for reducing the content of moisture. Generally, leaves contain moisture of around 73 to 84% which can be reduced to 50-70% after drying. The traditional way of drying involves the spreading of the plant’s leaves onto a mesh and sun dry them. Another way of drying involves the spreading of leaves on perforated drums and this process is known as drum withering. There is also another method which is faster is it involves a continuous withering in which the leaves of the plants are passed through hot air for drying. However, these modern processes can fasten the withering time but reduce the quality of the tea. Hence, proper monitoring of the process with well-controlled temperature is very much needed to get high-quality withered leaves.

2. Sifting of green leaves:

Sifting is a process of removing any unwanted waste before the dried leaves are sent to the factory for its further process into green tea. These wastes can consist of sand, dust,  gravel, small stones, and many others. In short, sifting of green leaves means cleaning the leaves so that they can be sent to the factory for the next processing step.

3. Conditioning:

Another step that one needs to follow during the manufacturing of tea leaves is conditioning. This step is needed just before the leaves are sent for CTC processing. It is an essential step and it involves shredding of the plants’ leaves by mechanical equipment. In this process, the leaves are shredded to obtain small pieces.

4. Maceration:

Maceration is defined as a process where the leaves are sent for rolling. There are various steps involved in performing this process

• Traditional process – Here the leaves are made to pass via a roller. The leaves undergo twisting and are broken into fine particles. The particles undergo oxidation when they are exposed to atmospheric oxygen. The oxidation step is important so that a perfect aroma of the green tea will be obtained with a fine texture of the product. During the rolling, so much heat is being produced and generated as a result of friction, however, controlled or optimized conditions need to be maintained. The fine ones obtained from this process are sent for processing whereas the coarse leaves are again sent back for the rolling procedure.
  
• CTC processing – Unlike the traditional method, CTC processing uses a machine that helps in the crushing, rolling, and breaking off leaves. This process saves so much energy as well as time. After this, the leaves are ready for the oxidation process which can take place in an environment with controlled temperature and humidity. For green tea not, much oxidation is needed but for black tea, a maximum oxidation time is needed.

5. Drying:

After the oxidation process, drying takes place where the products are kept in driers to reduce the moisture content in the products to about 3%. Hot air is used and the oxidation process stops.

6. Sorting:

The last step is sorting. Here, the tea leaves are made in sizes where it is generally sold i.e., from 0.5 mm to 2 cm sizes. After sorting, the products are then sent for packaging and distribution.

Capital needed for marketing the products

The entrepreneur before starting must know the capital required to start the green tea business. He/she must know the capital needed for land, machinery, operational expenses, raw material, salaries for the employees, and also for advertisements and promotion of their products.

Tea distribution business plan

• The company should know the target audience and the green tea price.
• Partnership with malls, cafes, restaurants, etc.
• Marketing on social media is also a key to increasing the business plan
• Make a website and a brand for the green tea with unique features
• Also, one must have factory outlets

Conclusion

These are some of the basic steps that need to be taken for starting a green tea manufacturing plant and for marketing the products. There is no doubt that the green tea business in India is profitable. With a proper plan and place of manufacturing where raw materials can be easily obtained, one can set up a unit for manufacturing green tea.

FAQs: Green Tea

Q. Is selling green tea profitable?

Ans. Selling green tea leaves in India will definitely be profitable especially in this world today where people go after products that have health benefits.

Q. Do you need FDA approval for manufacturing green tea?

Ans. Yes. For manufacturing and processing of any tea leaves or coffee, FDA approval is required which will register your products.

Q. Is it good to drink green tea every day?

Ans. There is no harm in drinking green tea every day. In fact, there are many health benefits associated with the drinking of green tea however, excessive drinking of it can lead to mild or severe health conditions.

Q. Who should not drink green tea?

Ans. Women who are pregnant and who are breastfeeding their offspring are advised to take precautionary steps while consuming green tea. Children of 2 years and below should also not take green tea. Many with stomach ulcers, heart conditions, and kidney disorders should avoid drinking green tea.