Have you ever wondered about all those cartons from e-commerce stores? Who could be making them? Find out about India’s top 10 corrugated box manufacturers.
One of the most common items of daily use continues to be the corrugated box which we use to store away unwanted things or use when moving house. Sturdy and dependable, they go a long way in accommodating many of our precious possessions. Today, no matter where in the world you might live, you’ll always find corrugated box manufacturers near you.
The Origin of Corrugated Boxes
The history of corrugated boxes dates to 1817 when they were invented by M/s M. Treverton & Son. That year, corrugated boxes made their first appearance in Germany too. In 1890, Robert Gair of Scotland invented pre-cut, foldable cardboard boxes. By the turn of the century, corrugated boxes were easily available all over Scotland and other places.
How are Corrugated Boxes Made?
Corrugated boxes are made of a few layers of materials, such as steam, adhesive, and paper. The outer layers are called the linerboards while sandwiched between these layers is the medium, which is generally fluted.
Corrugated boxes are lightweight and made of material that’s so resilient that they can withstand moisture, harsh temperature conditions, and any kind of shock. These features render these boxes ideal for shipping items as they remain intact until they reach their destinations.
The Indian Corrugated Boxes Industry Landscape 2021-22
The demand for corrugated boxes in the Indian industry is ever-growing. This is because all kinds of industries need to store their goods in corrugated boxes before shipping. The market size of the Indian corrugated boxes industry is valued at Rs. 30,000 crores.
The Manufacturing Scenario
Manufacturing corrugated boxes need specialized knowledge and skill since it is made with high-tech engineering computer design solutions and manufacturing systems.
To make it, corrugated box manufacturers make an arched paper design called fluting. Fluting is generally placed between the two external liners. A lot of care has to be taken to see that the fluting is executed perfectly as this builds the product’s durability.
Since corrugated boxes are used to accommodate heavy items that need to fight inclement weather and moisture. These days, it’s not uncommon to find them being used in a variety of industries ranging from pharmaceuticals to beauty products, food, and other daily needs.
These days, the accent is on recycling these boxes and making them sustainable too. These two features would go to make them more economical for the buyer.
Benefits of Corrugated Boxes
There are several benefits of corrugated boxes, which is why they are so much in demand across a variety of verticals. Their leading benefits include:
#1. Offer the Maximum Protection to Goods
Being strong and resilient, corrugated boxes can withstand rough handling during shipping. It also keeps bacteria and moisture away from the goods it carries.
#2. Easily Customizable
Manufacturers can design boxes, especially for clients based on their specific needs.
#3. Lightweight and Easy to Ship
If heavy products can be transported in lightweight shipping corrugated boxes, it won’t add to the carton’s total weight. Apart from being lightweight, they are also strong, and convenient to carry.
#4. Sustainable, Biodegradable, and Cost-Effective
These packaging solutions are made up largely of recycled material. This makes these cartons not just eco-friendly but also easily recyclable and disposable. They can also be repurposed. They are also economical as they aren’t labor-intensive.
#5. A Good Branding Exercise
When clients have their corrugated packaging material customized, it can serve as a great branding exercise. It takes on a professional look, stands out from other brands, and helps establish the brand.
#6. Highly Flexible
Clients can choose to have corrugated boxes from a wide selection in terms of the number of protective walls and sizes.
Read More: Top 10 Cake Box Manufacturers & Suppliers in India
Types of Corrugated Boxes
There are various types of corrugated boxes that are being used by various industries, based on their high durability, protection level, and weight handling.
Chiefly, there are four types of corrugated boxes. These are:
(i) Single-Phase Corrugated Sheets
Single-phase corrugated sheets generally comprise one flute and a couple of linear boards. The flute is placed on the linear board and then sold as sheet rolls. They are used to provide cushioning to products.
(ii) Single Wall 3-Ply Corrugated Box
Here, one sheet of corrugated medium is stuck and placed between two external layers of liner board. Such boxes are widely used in the retail industry and to ship products.
(iii) Double Wall 5-Ply Corrugated Box
This packaging solution is made up of two layers of corrugated box medium flanked between three liner board layers. This adds to the strength of the board and it can safely be used for packing both fragile, heavy-duty, and electronics products.
(iv) Triple Wall 7 Ply Corrugated Box
One of the sturdiest of all corrugated box types, triple wall boxes comprise three layers, as the name suggests. The medium used here comprises three layers and it is used over four liner board layers.
These corrugated boxes are ideal for packaging industrial components due to their enhanced durability.
Now that we know the kinds of corrugated boxes available, let’s look at their pricing:
Top 10 Corrugated Box Manufacturers in India
With the industry being widespread all over India, the need for corrugated boxes is at an all-time high. The country is dotted with corrugated box plants where the average market price stands at Rs. 38 per kilo.
Let’s look at the top 10 corrugated box manufacturers in India:
#1. TGI Packaging Pvt. Ltd.
Among the country’s top corrugated box manufacturers and exporters, TGI Packaging was established over three decades ago when it made lightweight corrugated boxes. It is one of the leading carton box manufacturers in Chennai. Today, its specialized design skills and latest packaging technology give it a prominent position in packaging high-quality products. These manufacturers produce more than 33,000 tons of corrugated boxes annually.
#2. Canpac Trends Pvt. Ltd.
Canpac has been offering flexible packaging options since 2011. They design premium packaging solutions and rank among the best in corrugated box manufacture.
#3. Aaradhya Enterprise
Aaradhya Enterprise is among the top Indian corrugated box manufacturers. Their boxes suit a wide range of industries such as food and beverages, confectionery, pharma, personal care, etc.
#4. Kapco Packaging Company
Yet another reputed packaging company in the corrugated box space, Kapco is known for its flexible products and variety of customized solutions.
They manufacture premium corrugated boxes, folding cartons, and luxury cartons for large and small businesses.
#5. Hariwansh Packaging Pvt. Ltd.
A known name in the corrugated box manufacturing world, Hariwansh Packaging offers one-stop solutions promptly. Here, you can get a wide variety of products in terms of size and design. A company offering high-quality products and matching customer satisfaction, here one can easily buy corrugated Z partition boxes among other types.
#6. Multi Pack
This company was established in 1986 as a small venture. Rising over the years to provide the best in packaging solutions to a variety of industries, Multi Pack also goes the extra mile by offering customized packaging options to its customers. One can order corrugated boxes in bulk from Multi Pack at a great price.
#7. Trident Paper Box Industries
This company houses the most highly skilled professionals, each one committed to doing his best. Established in 1983, this company is reputed for its corrugated boxes, sheets, and cartons.
#8. Om Shanthi Packaging Industries
With sophisticated infrastructure, this Hyderabad-based company caters to the nearby industrial zone. It manufactures corrugated packaging boxes, small corrugated boxes, and duplex corrugated boxes, among others.
#9. Shanthi Packaging
Renowned for its quality corrugated boxes, Shanthi Packaging was incorporated in 1995. Apart from corrugated boxes, they produce wooden pallets and other forms of impressive packaging materials.
#10. Carton Box Manufacturing
Long years of experience and expertise have brought Carton Box Manufacturing to the forefront of its field. Based in Hyderabad, it offers a wide range of printed corrugated boxes, apart from heavy-duty corrugated boxes, cardboard boxes, and others.
Now that we’ve seen some of the finest manufacturers of corrugated box manufacturers in India, it is important to find the best corrugated box suppliers near me.
Conclusion
Now that the e-commerce industry is booming, there’s no better time for the corrugated box industry to be on the upswing. With home delivery of products from e-commerce sites needing secure and sturdy packaging, corrugated boxes have found their place in the sun.
If you too ever need to send fragile products by courier, contact the top corrugated box manufacturers and check out their mind-blowing packaging options.
FAQs: Corrugated Box
Q. What are corrugated boxes made from?
Ans. Corrugated boxes are made from linerboard and a medium of heavy paper. The flat external surface that adheres to the medium is the linerboard.
The wavy, fluted paper that appears between the two liners is called the medium. Both of these are made from containerboard, a type of heavy paper.
Q. What is the purpose of corrugated boxes?
Ans. To store and transport food products, medicines, beauty products, and many other kinds of things, corrugated boxes have proved to be the best solutions.
Q. How long will a corrugated box last?
Ans. Corrugated boxes don’t come with expiry dates. However, ordinarily, they last for not more than two years.
Q. When should I use corrugated packaging?
Ans. If you’re looking for reliable and sturdy packaging for transporting your goods, go in for corrugated packaging.
With these robust layers, corrugated boxes can store your products and send them safely to their destinations.
Explore More :
