Fly Ash Brick Making Machine

What is fly ash brick machine?
 

Bricks made from class C or F fly ash and water are known as fly ash bricks (FAB), and they are used in construction. Machines that produce bricks from fly ash have a low impact on the environment and last a long time. The 2 pan mixers included with the fly ash brick manufacturing equipment have a combined capacity of 500Kg, making them ideal for the task at hand. Making more bricks in less time is simple and fast with the help of this equipment.

The mixing of the basic materials is also the most crucial step in producing a fly ash brick. The mixing procedure determines the final product's quality and potency.

The manufactured input is then introduced into the hopper in step two. The hopper connects to the pressure machine, where the raw material is compressed before being used to fill the mold. It will be compressed into brick form at a later time. 

Working process of fly ash brick making machine

1. Mixing Process
 

It is recommended to combine the sludge, lime, and gypsum with some water before proceeding with the mixing process. After that, mix in some sand and flies in the proportions given before. And stirred it until it was no longer combined. The primary raw material production phase is complete. The following ideal materials will be a blend of many components.

Gypsum

Crusher Dust 0 MM

Water

Cement

Sand

Fly Ash

Sludge Lime

Grit 4 MM to 8 MM

2. Pressing Process 
 

The second stage involves putting the raw material manufacturers produced into the hopper. The raw materials enter the pressure machine via the hopper and are then pressed into the mold. In the future, it will be compressed into a brick form. A wooden or plastic pallet is used to press bricks while preserving their shape. In order to move these pallets beneath the pressure machine, only one or two workers may be needed.

3. Curing and Drying process: 
 

The next step, after the first two have been completed, is to cure and dry the brick. Each brick goes through a pallet truck and into a secure room after it is manufactured. Then, after washing, it is hung up to dry in the open air for a period of 10–15 days. 

In other words, this is the entire procedure for producing bricks. If you proceed thoughtfully and methodically, you won't find this to be a chaotic or difficult procedure. In most cases, the price of labor in this procedure is higher if you do not have a Fully Automatic Brick Making Machine. 

To address these issues, Steel Land Machinery Works has developed a brick production machine that meets industry standards, greatly reducing the time and effort required to produce bricks.

The Automatic fly ash brick making machine requires simply the raw materials bin. When this is complete, the material can be transported to the pan mixer by conveyor belt. It will return to the hopper and be thoroughly mixed with the help of this belt. 

Once that is done, the pallet will be fed into the machine without any further action being required. And the raw material, after being subjected to pressure, will emerge in the form of a brick on the top of the pallet. The bricks made by the pressure machine are then automatically stacked by the pallet stacker. 

Types of fly ash brick making machine 
 

Here are the top 5 types of fly ash brick making machines used in construction industry: 

1. Hydraulic Manual Fly Ask Brick Machine 

This is a semi-automatic Machine that can be handled manually. Because it relies solely on human muscle power, this model is the least expensive option. You need this one if you're just getting started and don't expect to have many large orders right away. Here are the specifications of the machine:

2. Semi Automatic Fly Ask Brick Machine

You shouldn't worry about not being able to afford the fully Automatic Fly Ash Brick Making Machine. The machine's semi-automatic mode may work well for your needs.

3. Hydraulic Fly Ash Brick Making machine

The machine is semi-automatic and it can make 510 bricks per hours.

Specifications:

4. Fully Automatic Fly Ash Brick Making Plant

In the manufacturing industry, this is the standard model. The machine runs on electricity and needs only one or two people to operate it throughout production.

Specifications:

5. Rotary Fly Ash Bricks Plant

Specification:

Uses & benefits of fly ash brick making machine
 

This equipment is the best there is for producing quality fly ash bricks. There are several benefits that the Automatic Fly Ash Brick Making Machine may provide to producers. Because of these merits, the device has gained widespread acceptance in its field. Here are some of the most typical and significant gains from making use of it.

1. Extremely Effectiveness

The primary advantage of the equipment is its rapid brick production. Because of this, the factory can fulfill more large orders in a timely manner. A well-oiled production machine will never let you down when it comes to on-time order fulfillment.

2. Low-Down on Upkeep

Everyone relies on constant and rapid output. Upsetting the entire production schedule, maintenance tasks can take a long time to perform. The ideal answer is found in these Fly Ash Brick Making Machines. All of these machines just need a once- or twice-yearly tune-up. As a result, there are no interruptions in the production process, and the manufacturing cycle can continue indefinitely.

3. Lengthened Stability

Each component of the machine was carefully inspected before it was assembled to ensure the highest possible quality. The end result is a top-tier machine that can keep cranking out high-quality goods for years to come.

4. Making High-Quality Bricks

These machines are designed by Fly Ash Brick Making Machine Manufacturers using cutting-edge production methods. It's useful for making sure that your manufacturing of building supplies keeps up with market demand. This results in the highest quality fly ash bricks possible in terms of strength, structural integrity, and longevity.

Conclusion 

Investigate the company's services and procedures before committing to the purchase of a machine. We have reached a consensus on the significance of the Automatic Fly Ash Brick Making Machine after thoroughly discussing all of its features. It's a wonderful present for everyone working in the construction materials industry. The machine's fully automated nature means it may support the user in a wide variety of ways while also increasing their output. The variety of models, including fully automatic and semi-automatic equipment, gives producers lots of leeway. If the fully automatic model is out of reach financially, the semi-automatic option is a good second choice. These machines will, without a shadow of a doubt, prove to be a worthwhile financial investment.