Horizontal Cold Chamber Pressure Die Casting

Horizontal Cold Chamber Pressure Die Casting Machine We are adroit manufacturer and supplier of ergonomically engineered Horizontal Cold Chamber Pressure Die Casting Machine that is prudentially fabricated using superior components and advanced technology by our dextrous engineers in compliance with the set laid industry benchmarks. It is used in varied industries for the purpose of molding of zinc and aluminum metals. Further, our die casting machine is known for providing maximum production in excellent manner and longer functional life. This precision engineered machine is available in varied models and specifications at most economical prices.Salient Features Three Stage InjectionCentralized lubrication Center and bottom Injection position.Simple Hydraulic systemHand and semi-automatic cycle operationHeat exchanger Incorporated in return flowBuilt in provision for core cylinders.Provision for zero leakage of Nitrogen Gas. (Piston Accumulator)Optional AccessoriesProgrammable Logic Control (PLC) PanelShutter for safetyDie Stroke adjustment.Auto sprayAuto extractor / Auto KnockoutAuto Laddle.Hydraulic Cylinders Made out of extra heavy seamless pipes. These cylinders are carefully machined and honed on imported honing machines. V shaped Hydraulic packing of Nitrile Rubber with provisions for adjustments have been used on Hydraulic Cylinders. Hydraulic Mono Block All hydraulic valves are mounted on Hydraulic blocks to eliminate Cumbersome Hydraulic piping. Hydraulic equipment is of renouned Yuken India Ltd. Electrical controls The switch box houses all electrical controls and mounted on the fixed platen for ease of operation. The switch box is operated through a control cabinet which houses contactors relays and timers. Accumulator To provide fast and large quantities of Hydraulic oil to the cylinders for high velocity of molten metal, a Nitrogen filled Accumulator is incorporated. The injection speed can be varied through a flow regulating valve. Operation Machines manufactured by us are ideally suitable for Brass, Aluminum, Zinc and Tin Alloys. Depending on the gate geometry, the machine can be adjusted for center and bottom feeding with out tempering with any of the hydraulic fittings. Production Data Model TDC-80 TDC-120 Plunger Dia mm 35 40 45 50 55 35 40 50 60 65 Shot capacity kg 0.43 0.56 0.71 0.88 1.06 0.50 0.60 1.00 1.40 1.60 Max. Injection pressure Kg/cm2 1200 920 730 590 490 2079 1602 1025 714 606 Nom. Casting are at above injection pressure cm 66 87 110 135 163 58 75 117 168 198 Model TDC-400 Plunger Dia mm 50 60 70 80 90 100 110 Shot capacity kg 1.39 2.00 2.70 3.60 4.50 5.60 6.80 Max. Injection pressure Kg/cm2 2191 1531 1125 861 681 551 456 Nom. Casting area at above injection pressure cm 182 290 400 520 660 815 985 Model TDC-180 TDC-250 Plunger Dia mm 40 50 60 70 80 85 40 45 50 55 60 70 80 85 Shot capacity kg 0.7 1.10 1.60 2.10 2.70 3.00 0.78 0.98 1.20 1.46 1.70 2.40 3.10 3.50 Max. Injection pressure Kg/cm2 2403 1538 1071 785 600 528 2945 2338 1897 1558 1318 968 741 652 Nom. Casting are at above injection pressure cm 75 117 168 229 300 340 84 107 140 160 200 275 355 383 Technical Specifications Model TDC-80 TDC-120 TDC-180 TDC-250 TDC-400 Locking Force Tonnes 80 120 180 250 400 Injection Force with Intensifler Tonnes 11.5 20 30 38 45 Hydraulic Ejection Force Tonnes 4 9 15 15 22 Die Mounting Plates (HxV) mm 520x520 650x650 760x740 810x860 950x980 Space between Tie Bars (HxV) mm 330x330 428x428 470x470 510x590 600x660 Max. Die Height mm 400 450 600 750 750 Min. Die Height mm 200 200 200 250 250 Tie Bar Diameter mm 60 72 90 110 125 Die Opening Stroke mm 200 300 450 500 600 Injection Stroke mm 250 275 300 350 400 Ejection Stroke mm 50 75 100 100 145 Distance Between centre & bottom Injection mm 0, 85 0, 120 0, 150 0, 150 0, 90, 130, 180, 220 Electric Motor Capacity kw 7.5 11 15 22.4 22.4 Working Pressure kg. / cm2 70 100/35 150/35 150/35 150/35 Hydraulic Pump (Vane Type) Lit. / min 45 30/60 39/90 45/110 45/140 Capacity of Oil Tank litres 300 350 500 600 700 Machine Weight Tonnes 3.5 4.6 8.0 12.5 17.0 Shot Capacity (Max. Injection Weight) GMS 950 1500 3000 3690 6800 Constructional Features Base Frame, Platens & Toggle links Carefully fabricated from selected steel and stress relieved. Steel casting platens and toggle links are precision machined on Horizontal Boring machine equipped with digital read out. Tie Bars, Auxillary Guide bars & Piston rods Manufactured from high tensile steel, hard chrome plated and precision ground, aluminium bronze guide bushes of liberal dimensions have been used on sliding surfaces.